Cognecto’s solution for aluminium smelters delivers a comprehensive digital monitoring platform that integrates speed governance, asset tracking, and tire health analytics to significantly enhance safety and productivity. Through real-time vehicle telemetry and geofencing, the system ensures that all equipment operates within defined safety parameters—minimizing the risk of speed-related incidents and route deviations. The platform also enables centralized visibility over Production, Transfer, and Transit Assets (PTA), helping operations teams proactively manage critical equipment movement and reduce unplanned breakdowns.

In addition, Cognecto’s tire monitoring solution continuously evaluates tire pressure and wear, allowing for early detection of faults and extending tire life. These technologies work in unison to reduce downtime, improve operational predictability, and enhance compliance with Environmental Health and Safety (EHS) standards. The result is a measurable impact: safer operations, longer asset lifespans, and up to 25% improvement in equipment productivity—making Cognecto’s solution a transformative upgrade for smelter fleet operations.