COGNECTO

FACTORY ASSEMBLY TRACKING USING RFID SYSTEM

FOR ACCURATE MONITORING

Cognecto, a leading provider of RFID solutions, offers Tata Motors a comprehensive solution to address their challenges in tracking chassis and models on the assembly line. By leveraging RFID technology, Cognecto ensures accurate tracking, real-time data visibility, and improved worker awareness, enhancing operational efficiency.

Cognecto, a leading provider of RFID solutions, offers Tata Motors a comprehensive solution to address their challenges in tracking chassis and models on the assembly line. By leveraging RFID technology, Cognecto ensures accurate tracking, real-time data visibility, and improved worker awareness, enhancing operational efficiency.

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Problems We Solve

Tata Motors is grappling with inaccurate tracking of chassis and models in their assembly line, leading to delays and inefficiencies. Additionally, workers at line assembly stations lack awareness of upcoming models, causing part unavailability issues. Addressing these problems is crucial to enhance operational efficiency. Implementing advanced tracking systems and establishing effective communication channels can improve tracking accuracy.

Our Solution

Cognecto, a leading provider of RFID solutions, offers a comprehensive solution to address Tata Motors' challenges in tracking chassis and models on their assembly line. By leveraging RFID technology, Cognecto provides a robust solution that integrates RFID tags and readers to ensure accurate tracking and real-time data visibility.

  • Implementation involves equipping each chassis and model with RFID tags, which carry unique identification information. RFID readers are strategically placed at key checkpoints along the assembly line to capture the tag data, enabling precise tracking and monitoring of the location and movement of each unit.
  • Cognecto's solution includes an integrated control room where data from RFID readers is aggregated, providing a centralized and real-time view of the entire assembly line. The control room displays information such as the current position of each chassis and model, production progress, and any potential bottlenecks. This real-time visibility empowers production planners and line supervisors to make informed decisions, optimize workflows, and ensure timely completion of production milestones.
  • To address the issue of worker awareness, Cognecto's solution includes a dedicated display at each line assembly station. These displays provide workers with upcoming model information, including the model type, associated parts, and any specific assembly requirements. This ensures that workers are adequately prepared and have the necessary components readily available when the next model arrives.

Road Elevation and
Gradient check

Real-time tracking and monitoring of chassis and models using RFID tags and readers.

Centralized control room for real-time visibility into assembly line progress and bottlenecks.

Display stations provide workers with model-specific assembly information and requirements.

Customer Outcome

80%

Solution optimizes assembly line efficiency, reducing delays and enhancing productivity.

90%

RFID integration provides Tata Motors with centralized, up-to-date data for informed decision-making.

70%

Cognecto's solution ensures timely part availability, reducing disruptions caused by unavailability.

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