Cognecto Resources Product Brief
Product Brief · Platform · All Sectors
8 pp · PDF · 2026 · Cognecto Team

Photon — Vision AI for infrastructure.

Roller lane coverage, cement spread uniformity, payload estimation, and 24/7 safety monitoring — all on existing CCTV.

Photon — Vision AI for infrastructure.
Existing CCTV
No replacement
24/7
Continuous
PPE · Zone · Fire
Detection
Resource type
Product Brief · Photon platform overview
Author
Cognecto Product team
Audience
Operations leads, EHS directors, plant safety managers
Cognecto modules
Photon · Platform foundation

The Vision AI layer that sees what supervisors cannot.

Photon is the computer vision intelligence layer of the Cognecto platform — applying industrial-grade AI models to existing CCTV infrastructure (RTSP/RTMP/ONVIF) to extract verified safety, quality, and operational events from camera streams in real time.

The capability covers PPE compliance, no-go zone enforcement, fire and smoke detection, driver fatigue (DMS), poor visibility detection, cement spread uniformity, compaction lane coverage, payload estimation, and equipment working/idling classification. Every event is timestamped, geo-tagged, and stored as immutable evidence.

  • Existing CCTV — Hikvision, Dahua, Axis, Bosch, ONVIF — all supported
  • Industrial AI models trained on dust, rain, snow, low-light worksites
  • Real-time inference at the edge — alerts dispatched in 150ms
  • Video evidence attached to every event — RCA-ready, court-admissible

Camalco · Hindalco · BEML · Fura Gems · UPRRDA.

Photon is live across mining (Camalco, Hindalco, Fura Gems), manufacturing (BEML), and construction (UPRRDA) — each environment with its own visual complexity, weather conditions, and operational chaos. Industrial AI models are trained for these conditions specifically. PPE compliance reached 97% uniform across three shifts at Hindalco. Near-misses fell 50% at Camalco. UPRRDA Package 6152 achieved 95/100 quality score.

Safety + quality + operations.

Safety: PPE detection, no-go zone intrusion, fire/smoke detection, driver fatigue (DMS), poor visibility alerts. Quality: cement spread uniformity, roller lane coverage, defect classification, edge line continuity. Operations: payload estimation, equipment working/idling, ANPR access control. Each capability is production-ready across customer environments.

The numbers behind the story.

97%
PPE compliance achieved (Hindalco)
50%
Near-miss reduction (Camalco)
95/100
Quality score (UPRRDA Pkg 6152)
Existing CCTV
No camera replacement
150ms
Alert dispatch latency
Active
5+ enterprise deployments
"Photon is the inspector that never blinks. Where supervisors visit a zone once a shift, Photon watches every zone every second. Same workforce, completely different safety outcome."
Product Leadership
Cognecto · Platform & Product