Mining intelligence platform — 8 modules overview.

Open-cast mining at the pace required.

Mining operations generate more operational data per asset per shift than almost any other industrial environment — and historically reconciled almost all of it manually. Shift planning via spreadsheets. Production reports compiled at shift handover. Fuel reconciliation done weekly. Maintenance scheduled by calendar, not actual hours.

The Cognecto mining platform takes this entire workflow and replaces it with real-time, automated, IoT-driven intelligence. Eight modules cover the full operational scope — each a working capability across active customer deployments.

• Shift planning, production reporting, fuel management — automated
• Predictive maintenance — hour-based, SAP-compatible, inventory-linked
• Vision AI safety — PPE, no-go zones, DMS, idle detection across all shifts
• Multi-OEM HEMM support — TATA, BEML, 808GPS, custom TCP

Eight production modules.

01 Shift Planning · 02 Production & Haul Cycles · 03 Fuel Management · 04 Predictive Maintenance · 05 Haul Road Monitoring · 06 Operator Attendance · 07 Plant Monitoring · 08 Digital Blasting. Each module described in the brief with technical capability, integration architecture, and customer deployment evidence.

WCL · NLC · Hindalco · FG Gold · Canyon · Fura · Camalco.

The platform is live across coal (WCL), lignite (NLC), aluminium (Hindalco), gold (FG Gold), bauxite (Canyon, Camalco), and gemstones (Fura Gems) — covering India, Australia, and Africa. Each customer deploys a subset of the eight modules based on their priorities. The platform supports incremental rollout.

The numbers behind the story.